VarioSys module Cartridges (in nests) Disposable syringes (in nests)

Machine module SFM5205

Machine module SFM 5205 fills and closes nested containers such as cartridges and syringes in the VarioSys production system. Dosing and closing are performed automatically with very high precision, sensitivity and 100 % IPC. To increase your production capacity, you can equip this machine with up to three dosing systems.

Please find further information about our innovative and highly versatile VarioSys production system here:
www.variosys.com

HIGHLIGHTS

  • Mobile, space-saving production system in an isolator
  • 100 % IPC at full output
  • Zero Reject
  • ADVANCEDfill
  • Module for RTU containers
  • Module for RTU containers
  • Module for RTU containers
  • Module for RTU containers
  • Module for RTU containers
Type of machineProcessing range
SFM5205
  • Nested containers: 0.5 - 10 ml
Technical data depend on machine equipment and packaging.
Gentle container transport
Easy and centralized operation
Low-particle closure feed
Pharmaceutical design
Compact design
High process reliability
Precise maintenance of production parameters
  • Alternative dosing systems
  • Vacuum-assisted dosing
  • Gas flushing with a controlled amount of gas during filling and closing
  • Bin and feed unit for optimized closure supply
  • Vacuum-assisted plunger stopper insertion
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

ADVANCEDfill ensures that optimal use is made of your product batch.
 ADVANCEDfill is a highly effective solution for processing your product. All containers in a batch are filled to the optimal level so that, at most, only the last container may need to be rejected. The ADVANCEDfill dosing system is equipped with a freely positionable needle holder. Product is dispensed directly into containers on the scales during start-up and running empty. This allows dose quantity to be monitored and setpoint deviations to be corrected in situ.

Benefits of the ADVANCEDfill dosing system:
  • No need for manual intervention in the dosing area, e.g. during start-up or running empty
  • Optimal product utilization
  • Availability from batch sizes as small as 1
  • Resource-friendly technology

Zero Reject

The Zero Reject Principle is a concept centered around technical features with a clearly defined goal: maximizing efficiency for our customers. The aim is to avoid product loss, be it due to overfilling or underfilling, missing closures or difficulties with the supply of product supply to the individual dosing positions. To mitigate these and other potential factors that could negatively impact efficiency and output, we offer the following solutions as part of our standard portfolio:   
  • 100 % IPC bei voller Leistung
  • Re-stoppering
  • Refilling on the weighing cell
  • Re-capping
  • Crimp-Cap-Inspektion
Combining these solutions into a single line ensures performance-optimized filling with state-of-the-art equipment and an end product of the highest quality.

Upstream processing stages

Machine module DDM 9105

VarioSys Modul

VarioSys modul

Container typesDisposable syringes (in nests)Cartridges (in nests)Vials (in nests)Vials (in trays)

Max. output60 tubs/h

Machine type DDM 9105

DDM 9105

Module for tub opening and denesting

Container typesVials (in nests)Cartridges (in nests)Disposable syringes (in nests)

Max. output60 tubs/h