Module for tub opening and denesting Vials (in nests) Cartridges (in nests) Disposable syringes (in nests)

Machine type DDM 9105

The DDM 9105 machine module is a fully automatic module for tub opening and denesting. The tubs are opened using a heating frame. For that purpose, they are transferred to the relevant positions by a robot. After the tub has been opened, a second robot removes the RTU vials from the nest and transfers them to the next module for further processing in bulk. For nested filling and closing of the RTU containers, the tub is placed on a transfer track after it has been opened.

HIGHLIGHTS

  • Mobile, space-saving production system in an isolator
  • Easy and centralized operation
  • Optimal laminar air flow
  • Pharmaceutical design
  • DDM 9105
  • VarioSys_DDM
  • DDM 9105 KSF 5105
Type of machineOutputProcessing range
DDM9105
  • up to 60 tubs/h
  • Nested containers: 0.5 - 50 ml
Technical data depend on machine equipment and packaging.
  • Free-standing vacuum pump
  • Mobile collection bin
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

G-Con PODs® Unique cleanroom infrastructures

The standard POD cleanroom unit is comprised of classified space (shown center), personnel and material airlocks (left) and a mechanical space (right). The mechanical space typically contains an air handling unit, the fire suppression system, and control/access points for utilities. Ductwork from the air handler to the clean space, integrated process piping, and fire suppression piping is contained inside the POD ceiling plenum for efficiency and compactness.

Reduced particle process

  • Tubs are opened using a patented heating frame.
  • The B+S delidding process employs the same method as for closing the tubs.
  • In this proven and reliable process, heat is applied to loosen the adhesive bonds.
  • This method ensures a reproducible and particle-reduced process with no movement occurring over the open tubs.
  • The heating frame design is optimized for laminar flow, ensuring continuous and turbulence-free laminar flow.

Downstream processing stages

Machine type KSF 5105

KSF 5105

Filling and closing module

Container typesVials (in nests)Vials (in trays)Vials

Max. output3,600 items/h

Machine type SFM 5105

SFM 5105

Filling and closing module

Container typesDisposable syringes (in nests)Cartridges (in nests)

Max. output4,300 items/h